339-10MPa sinter-HIP furnace,which is used for debinding of
high-performance hard alloy materials
Main application:
It is used for debinding of high-performance hard alloy materials
(it can realize the process of positive and negative pressure
dewaxing, and the forming agent is paraffin, PEG or rubber),
hydrogen discharge, vacuum sintering, partial pressure sintering,
pressure sintering, rapid cooling and other batch production
operations and research and development operations in the
laboratory.
Total requirements :
The cemented carbide pressure sinter-HIP furnace is single chamber,
horizontal and periodic heating. It adopts low voltage and large
current graphite electric heating element for heating. It has
several heating units, each of which controls the temperature
separately.It has debinding function,which can achieve the positive
and negative pressure of two removal processes, molding agent for
paraffin, PEG or rubber).Moreover,it also can realize hydrogen
discharge, vacuum sintering, partial pressure sintering, sinter-HIP
and rapid cooling functions. The whole process by computer
automation control, monitoring, tracking, fault self-diagnosis
simulation display and record.
The sinter-HIP furnace shall include control system, heating
system, debinding system (positive and negative pressure
debinding), vacuum system, partial pressure sintering system,
pressure sintering system, cooling water system, rapid cooling
system, auxiliary system and safety system, etc., with graphite
inner structure built into the insulation cylinder.On the whole, it
must meet the strict requirements of temperature uniformity and
atmosphere uniformity in the sintering process of high performance
cemented carbide.Furnace structure design is advanced and
reasonable, easy to operate and maintain.The main supporting
components (control components, sensors, graphite heating element,
thermocouple, main control valve, vacuum pump, etc.) have the
international advanced level, can adapt to the long-term, stable,
reliable mass production requirements.At the same time, the
equipment should also meet the national requirements of energy
conservation and environmental protection.
Basic technical parameters and user supporting conditions |
Design operating times | 6000 furnace time/year |
Graphite inner tank valid space | 300×300×900mm |
| Max.loading capacity | 100kg |
Max.working temperature | 1550℃, the design temperature is 1600℃ |
Max.design pressure | 10.0MPa |
Max.working pressure | 9.5MPa |
Ultimate vacuum degree | 2pa (In the empty furnace, clean, cold state, after the vacuum pump
started for 60 minutes) |
| Pumping speed |
Up to 5PA within 30 minutes of starting pump (in empty furnace,
clean, cold state) |
Leakage rate (3-hour average, empty furnace, heating up furnace)
|
Average value of 3Pa /h (empty oven, oven, clean, cold)
|
Wax collect yield(negative pressure dewaxing) | ≥97%
(Argon negative pressure dewaxing of 10Kg pure paraffin) |
After sales:
1.Installation, Commissioning And Acceptance
We do installation, commissioning and acceptance in buyer's
plant.During the installation and commissioning period, the
commissioning personnel shall be provided free of charge by the
demander according to the staff standard.
The equipment shipped to the buyer, the seller received the buyer's
notification, both within a week to carry the equipment out of the
box together, then check the equipment and all components according
to the packing list . Including equipment accessories, spare parts
and special tools, attached manual and technical documents, etc. It
can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted
according to the technical accessories.
2.Training
When taking-over the Furnace to the customer, We will give a staff
training to customer. The operating personnel of the customer
should join to commission,test the furnace, when installing at
customer’s company.
This is practical operation training and practical maintenance
training,and our technical personnel will telling the basic
principle,equipment maintenance knowledge,And the common fault
handling measures.We can training 2 ~ 3 workers. ( Training how to
maintenance and operating.)
3. Warranty period
The warranty period of the equipment is 12 months, which starts
from the date of installation and debugging of the supplier.
Equipment failure happens, after-sales service personnel shall give
solutions within 2 hours, after receiving the buyer's notification
. If it is need to go to the site for treatment , operators
dispatched by seller should arrive at the site within 48 hours
after go aboard. In case of emergency,operators should arrive at
the site within 48 hours after go aboard, and continue to make
repairs until the fault is removed and the equipment returns to
normal.
Note:
We are a professional manufacturer of powder metallurgy sintering
furnaces. Custom design is available according to customer’s
requirements. Please offer us the sintered material, size of
sintered piece, max. temperature, heating zone dimensions, vacuum
level and other special requirements when making inquiries. We will
offer professional proposal and solutions based on your
requirements.
Quality assurance and service:
1. Our company guarantees that all materials and purchased
components meet the national technical quality standards.
2. Within one year from the date of acceptance of the equipment, if
there is any quality problem caused by the design or manufacture of
the equipment, our company will carry out free maintenance and bear
the maintenance cost.If the equipment exceeds the warranty period
or is damaged due to human error or force majeure (such as natural
disaster), our company will actively provide high-quality paid
service.
