Horizontal Design MIM Sintering Furnace With Cyclic Single Room Heating Mode

Description

vacuum degreasing sintering furnace is mainly used for stainless steel (nickel), iron-based, titanium alloy, alloy steel, high-speed steel and other metal and ceramic injection molding parts (MIM) degreasing sintering process.In the same furnace to achieve degreasing and sintering of two production processes, can shorten the production cycle, improve production efficiency, increase the yield.Widely used in medical device components (dental orthodontic products, live sampling forceps, etc.), mobile phone parts (metal decorative shell, metal navigation keys, Cato, buttons, buckles, shafts, cell phone vibrators, etc.) , computer parts and hardware processing and manufacturing.

Features

1.The vacuum MIM sintering furnace uses forming agents like wax, tree agent for vacuum sintering and H2 sintering.
2. Special debinding process with excellent sealing structure helps avoid contaminating inside components.
3. Horizontal design for easy loading/unloading and maintenance.
4. Automatic control of the entire process.
5. This kind of MIM debinding sintering furnace adopts cyclic single-room heating mode. The whole process is automatically controlled, monitored, and recorded by the computer.
6. Heating elements are designed with cylindrical structure, which, compared with traditional square structure, enjoys larger loading space, more flexible dimensions and more uniform atmosphere.

Products Parameter

Note: The above specifications are defined according to MIM stainless steel .The above parameters can be adjusted to the process requirements, they are not as acceptance standard, the detailed spec. will be stated in the technical proposal and agreements.

Advantages
1. Compact structure, small occupied area, low energy consumption and rapid cooling speed, saving energy and protecting environment.
2. Full range of sizes available, ranging from furnaces for experimental R&D, small and medium-sized enterprises to furnaces for mass production. We can also design MIM debinding sintering furnaces of other sizes according to customer’s specific requirements.
3. Round or square graphite box is available for different applications.
4. Complete dewaxing mode with high wax-collection rate, suitable for different forming agents including rubber, paraffin wax, PEG and extrusion forming agents.
5. High automation level as well as safe and reliable operating system.
6. The control system of the vacuum MIM sintering furnace is highly-automatic and humanized with data record and backup function.
7. The insulation box uses “sandwich” structure and high-strength CFC material that is not prone to deform after years of use.
8. Door of the insulation box is designed with special “step” design for improved insulation effect and extended service life of the insulation box.
9. Remote control, diagnosis and repair can be realized.
10. The electrode arc monitoring system can prevent serious damage to furnace shell caused by overheat and arc effect.
11. The function of resuming heating after short-time power failure can provide protection to the product in the furnace.
12. Persistent efforts of our R&D team in improving these MIM debinding sintering furnaces have enabled Ruideer to obtain 13 patents up till now.

       Zhuzhou Ruideer Intelligent Equipment Co., Ltd. is a manufacturer of powder metallurgy solutions for the whole industry chain. It integrates process development, production, sales and coating services of sintering furnace, PVD coating furnace and CVD coating furnace. Ruideer has standardized workshops and office buildings, covering an area of more than 19,000 square meters, with more than 170 employees. Ruideer’s productivity reaches 120 sets of pressurized sintering furnaces per year, 500,000 pieces of PVD coating per month, and 250,000 pieces of CVD coating per month.

In the past years, Ruideer has been rated as a national high-tech enterprise, a national-level Specialized and Sophisticated enterprise (appointed as a national key little giant enterprise in 2022), a little giant enterprise in Hunan Province, and a single champion of pressure sintering furnace in Hunan Province, and gained 85 intellectual property authorizations.

Nearly 400 sets of degreasing gas pressure sintering furnaces and 180 sets of degreasing vacuum pressure sintering furnaces have been produced. In order to continuously meet and exceed customer needs, Ruideer provides customers with "targeted application, key development, and tailor-made" characteristic services. The products are sold both at home and abroad (US, Russia, EU, Japan, Ukraine, South Korea, Vietnam and other countries), providing 24-hour response services to domestic customers. Ruideer's products have been widely used in the cemented carbide, ceramic, MIM stainless steel, semiconductor industry.

In line with the enterprise spirit of "quality-oriented, continuous innovation, service satisfaction, unity and hard work, and common development", Ruideer is guided by market demand and business development, supported by key technologies, closely following customer needs, and is committed to serving customers with stable and reliable technical products and contribute to the application in the field of powder metallurgy!

Our standard sintering furnace model include (but are not limited to):

• Gas pressure sinteing integrated furnace（1MPa/2MPa/6MPa/10MPa)
• Debinding vacuum sintering integrated furnace
• MIM stainless steel sintering furnace
• Silicon nitride sintering furnace
• Silicon carbide sintering furnace
• Metal sintering furnace (Mo/W heater)
• Vacuum brazing furnace
• CVD coating furnace