Durable Sinter HIP Furnace Max.Working Pressure 100 Bar Heating
Power 300 / 340 / 520KVA
Description
10MPa sinter-HIP furnace is well-suited for pressure sintering of
cemented carbide and precision ceramic. We can design this 100bar
gas pressure sintering furnace as per your product’s particular
temperature, time and atmosphere requirements, rather than just
offering standard sintering furnace models, so you don’t need to
modify your process to fit them.
Features
1. All these gas pressure sintering furnace are equipped with
double control system, double thermocouples and double high
pressure sensor to ensure that if one system fails, the other will
continue to work reliably.
2. We use German COAX high-pressure valve, Germany WAKI
high-pressure sensor and Germany LEYBOLD or INFICON vacuum gauge
for safe and reliable operation, high vacuum level and low vacuum
leakage.
3. Each of these 10bar gas pressure sintering furnaces is detected
by using helium mass spectrometer leak detector.
Suitable products to sinter:
Cemented carbide,mental ceramics,ceramics,MIM(Metal injection
molding) products, Iron-base alloy, Copper-base alloy, Aluminum
etc.
Functions:Vacuum heating , vacuum dewaxing, heating flowing gas, heating with
gas mixture(CO2,CH4,H2), heating pressure gas,Rapid cooling.
Experience Advantages
1. We have been engaged in designing and manufacturing furnaces for
more than 15 years.
2. Commissioning experience of hundreds of sinter-HIP furnace.
3. We have a professional team that is capable of completing
installation and commissioning within 25 days if water, electric
and gas are ensured.
| Loading space | 300*300*900/350*350*1200/500*500*1800 |
| Design standards | JB4732-95/GB150/ASME,20-year service life,double doors horizontal
structure,6000 times |
| Max.working Temp. | 1600 ℃ (according to requirement of cumtomer,max.work temp. can be
1800 ℃ for special design ) |
| Max.working pressure | 100 bar |
| Vacuum leakage rate | 3Pa/h(average in cold,empty,dry chamber in 24 hours ) |
| Vacuum pump | Slide-valve pump,Roots Pump(Imported pump or domestic pump
according to customer's requirement ) |
| Wax-collection rate | 98% |
| Pressurization period | 15-30 min |
| Cooling period(full furnace) | 3h/4h/≤ 5h |
| Temp.&Atmosphere Uniformity | Coercivity deviation ≤ ±0.3KA/M,Magnetic saturation deviation ≤
±0.2%,Temperature variation ≤ ±5 ℃ |
| Cooling water temp. | ≤ 30 ℃ |
| Cooling water flow rate | 600L/min |
| Power supply | 3*AC380V ±10 %+N +PE/50HZ |
| Control cabinet power supply | single-phase,AC210V-250V/50HZ |
| Heating power | 300KVA/340KVA/520KVA |
| Temp.Measurement Mode | WRe5-26 Dual-core or Single-Core Thermocouple,mutually
redundant,stable and reliable |
| Temp.Control Mode | Single-zone Temp.Control,3-zone Temp.Control or 4-zone Temp.Control |
| Functions | Vacuum heating,vacuum dewaxing,H2 dewaxing,heating flowing
gas,heating with gas mixture (CO2,CH4,H2),heating pressure
gas,Rapid cooling. |
| Furnace weight | ≈20ton/ ≈24ton/ ≈34ton |
| Input Gas Allowed | Ar,H2,N2,CH4 |
After-sales service
1. We provide technical support and professional solutions
according to your production process.
2. We will be responsible for the liability related to intellectual
property rights arising from or in connection with the design,
manufacturing, sales and operation of this 10MPa sinter-HIP
furnace. Customers will not be responsible for such liability.
3. We offer 12-month warranty for this 100bar gas pressure
sintering furnace. If equipment failure happens, our after-seals
personnel will respond within 24 hour after being notified, and if
on-site assistance is required, our personnel will arrive at the
site within 48 hours. They will check and repair the equipment
until it works normal again.
4. If any loss or damage arises during the warranty period from
equipment quality, we will offer free replacement or repair. If
it’s not due to quality, or it’s caused by customer’s negligence or
improper operation, customer can contact us for paid technical
assistance.
