High Automation Metal Sintering Furnace For For High Density Alloy / Tungsten Nickel Alloy


Tungsten and Molybdenum
Tungsten and molybdenum are refractory metals and are suitable for applications at extreme temperatures, unlike other materials. These metals have unique properties, which make them an ideal option for components employed in the furnace construction industry. These metals have excellent creep resistance, superior dimensional stability, high melting points that allow operating temperatures of up to 2800°C. They have a low coefficient of thermal expansion and an excellent corrosion resistance.

Vacuum pump: backing pump, Roots-type pump(slide valve pump, rotary vane pump, screw pump and so on can be selected for the backing pump, allowing customers to choose world-class brand products)

Power supply: General standard is three phase five wire system AC380V±10% 50HZ.
Control power supply: Single-phase AC210V-250V 50HZ design(Different countries and regions can be designed according to local grid standards)

Temperature measurement mode: WRe5-26 thermocouple

Technical parameters:

Applications: For high density alloy, tungsten-nickel alloy, tungsten-copper alloy, titanium alloy, carbon-atmosphere-sensitive metal products.

Advantages
1. Compact structure, small occupied area, low energy consumption and rapid cooling speed, saving energy and protecting environment.
2. Full range of sizes available, ranging from furnaces for experimental R&D, small and medium-sized enterprises to furnaces for mass production. We can also design high temperature sintering furnace s of other sizes according to customer’s specific requirements.
3. Round or square graphite box is available for different applications.
4. Complete dewaxing mode with high wax-collection rate, suitable for different forming agents including rubber, paraffin wax, PEG and extrusion forming agents.
5. High automation level as well as safe and reliable operating system.
6. The control system of the molybdenum-made vacuum sintering furnace is highly-automatic and humanized with data record and backup function.
7. The insulation box uses “sandwich” structure and high-strength CFC material that is not prone to deform after years of use.
8. Door of the insulation box is designed with special “step” design for improved insulation effect and extended service life of the insulation box.
9. Remote control, diagnosis and repair can be realized.
10. The electrode arc monitoring system can prevent serious damage to furnace shell caused by overheat and arc effect.
11. The function of resuming heating after short-time power failure can provide protection to the product in the furnace.
12. Persistent efforts of our R&D team in improving these high temperature sintering furnaces have enabled Ruideer to obtain 13. patents up till now.

       Zhuzhou Ruideer Intelligent Equipment Co., Ltd. is a manufacturer of powder metallurgy solutions for the whole industry chain. It integrates process development, production, sales and coating services of sintering furnace, PVD coating furnace and CVD coating furnace. Ruideer has standardized workshops and office buildings, covering an area of more than 19,000 square meters, with more than 170 employees. Ruideer’s productivity reaches 120 sets of pressurized sintering furnaces per year, 500,000 pieces of PVD coating per month, and 250,000 pieces of CVD coating per month.

In the past years, Ruideer has been rated as a national high-tech enterprise, a national-level Specialized and Sophisticated enterprise (appointed as a national key little giant enterprise in 2022), a little giant enterprise in Hunan Province, and a single champion of pressure sintering furnace in Hunan Province, and gained 85 intellectual property authorizations.

Nearly 400 sets of degreasing gas pressure sintering furnaces and 180 sets of degreasing vacuum pressure sintering furnaces have been produced. In order to continuously meet and exceed customer needs, Ruideer provides customers with "targeted application, key development, and tailor-made" characteristic services. The products are sold both at home and abroad (US, Russia, EU, Japan, Ukraine, South Korea, Vietnam and other countries), providing 24-hour response services to domestic customers. Ruideer's products have been widely used in the cemented carbide, ceramic, MIM stainless steel, semiconductor industry.

In line with the enterprise spirit of "quality-oriented, continuous innovation, service satisfaction, unity and hard work, and common development", Ruideer is guided by market demand and business development, supported by key technologies, closely following customer needs, and is committed to serving customers with stable and reliable technical products and contribute to the application in the field of powder metallurgy!

Our standard sintering furnace model include (but are not limited to):

• Gas pressure sinteing integrated furnace（1MPa/2MPa/6MPa/10MPa)
• Debinding vacuum sintering integrated furnace
• MIM stainless steel sintering furnace
• Silicon nitride sintering furnace
• Silicon carbide sintering furnace
• Metal sintering furnace (Mo/W heater)
• Vacuum brazing furnace
• CVD coating furnace