Easy Operation Highly Automatic Dewaxing Sintering Furnace

Main system function:

Main including control system,heating system,positive and negative pressure debinding system,vacuum system,rapid cooling system,safety system and auxiliary system.

Application:

Mainly used for hard alloy, ceramics, semi-conductor dewaxing (Ar carrier gas dewaxing and continuous and pulse hydrogen micro-positive pressure dewaxing), vacuum sintering, pressure separation sintering, rapid cooling and other processes.The above process can be continuously treated.

It can meet the strict requirements on furnace temperature uniformity and atmosphere uniformity of cemented carbide in sintering process, the furnace structure design is advanced and reasonable, easy to use and maintain. The main supporting components (control components, sensors, graphite heater, thermocouple, main control valve, vacuum pump, etc.) have the international advanced level, can adapt to long-term, stable, reliable mass production requirements.At the same time, the equipment meets the national requirements of energy conservation and environmental protection.

Working environment:

1. Humidity and temperature requirement:

1.1 Humidity: ＜90%(at 35℃)
1.2Temperature:0～+45℃

2. Power supply:

2.1Motive power supply:375～430V,50Hz,3 phase 5 wire system
2.2 Control power supply:210～250V,50Hz,Single-phase

3. Water: Fully enclosed circulating water

4. Gas:

Input gas allowed: Ar,H₂,N₂

Technical parameters:

Installation, Commissioning and Acceptance

The equipment is installed, debugged and accepted through remote guidance through the Internet. Under the premise of stable COVID-19 and unlimited travel, the seller can arrange personnel to install and debug on the buyer’s site. During the seller’s installation and debugging, the buyer will provide the buyer with free meals and accommodation for the debugging personnel in accordance with the international four-star standard.

The equipment is shipped to the buyer’s location. After the seller receives the buyer’s notice, both parties will unpack the package within one week and conduct a complete set of inspection and acceptance according to the equipment packing list, including equipment accessories, spare parts, random documents and technical documents, etc. Only when the acceptance is qualified should the installation of the equipment begin.

Conduct acceptance test according to technical documents after commissioning.

Training

We offer equipment training for the users. When the equipment is installed and commissioned at the user's site, the user's operation and maintenance personnel will be given some on-the-spot teaching in terms of the actual operation and maintenance training; Our technical personnel will help train 2 to 3 maintenance and operation workers in the following aspects: explaining the basic principles of equipment, maintenance knowledge, common fault causes and treatment methods

       Zhuzhou Ruideer Intelligent Equipment Co., Ltd. is a manufacturer of powder metallurgy solutions for the whole industry chain. It integrates process development, production, sales and coating services of sintering furnace, PVD coating furnace and CVD coating furnace. Ruideer has standardized workshops and office buildings, covering an area of more than 19,000 square meters, with more than 170 employees. Ruideer’s productivity reaches 120 sets of pressurized sintering furnaces per year, 500,000 pieces of PVD coating per month, and 250,000 pieces of CVD coating per month.

In the past years, Ruideer has been rated as a national high-tech enterprise, a national-level Specialized and Sophisticated enterprise (appointed as a national key little giant enterprise in 2022), a little giant enterprise in Hunan Province, and a single champion of pressure sintering furnace in Hunan Province, and gained 85 intellectual property authorizations.

Nearly 400 sets of degreasing gas pressure sintering furnaces and 180 sets of degreasing vacuum pressure sintering furnaces have been produced. In order to continuously meet and exceed customer needs, Ruideer provides customers with "targeted application, key development, and tailor-made" characteristic services. The products are sold both at home and abroad (US, Russia, EU, Japan, Ukraine, South Korea, Vietnam and other countries), providing 24-hour response services to domestic customers. Ruideer's products have been widely used in the cemented carbide, ceramic, MIM stainless steel, semiconductor industry.

In line with the enterprise spirit of "quality-oriented, continuous innovation, service satisfaction, unity and hard work, and common development", Ruideer is guided by market demand and business development, supported by key technologies, closely following customer needs, and is committed to serving customers with stable and reliable technical products and contribute to the application in the field of powder metallurgy!

Our standard sintering furnace model include (but are not limited to):

• Gas pressure sinteing integrated furnace（1MPa/2MPa/6MPa/10MPa)
• Debinding vacuum sintering integrated furnace
• MIM stainless steel sintering furnace
• Silicon nitride sintering furnace
• Silicon carbide sintering furnace
• Metal sintering furnace (Mo/W heater)
• Vacuum brazing furnace
• CVD coating furnace